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October 14, 2025: Windows 10 EOL and the Immediate Imperative for OT Systems

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At a Glance

  • Windows 10 EOL: As of today, the Windows 10 operating system will no longer receive security patches, exposing ICS systems to unmitigated vulnerabilities.
  • DCOM Hardening is Permanent: The security updates released by Microsoft in 2021 to harden DCOM are now permanently enforced (as of March 2023).
  • Result: OT systems running on Windows 10 face a dual risk: an unsupported OS and compatibility issues with critical ICS software (SCADA, historians, engineering workstations) that relies on DCOM communication.

The Background

DCOM is a crucial Windows mechanism that enables applications to communicate across a network. In June 2021, Microsoft released a security update (KB5004442) to address a significant DCOM vulnerability.

While improving security, these updates introduced stricter authentication requirements that are often incompatible with legacy Industrial Control System (ICS) applications. If your SCADA, HMI, or data historians depend on older DCOM-based communication protocols, you are likely already facing, or operating under temporary workarounds for issues like: 

  • Failed application launches or broken inter-device connectivity.
  • Blocked remote access to field devices and data historians.

Since March 14, 2023, the DCOM hardening features have been permanently enabled and can no longer be disabled, even with registry edits. The time for mitigating compatibility issues is long past; the focus must now shift to migration.

The Immediate Risk

With Windows 10 EOL arriving today, October 14, 2025, the situation becomes more urgent. Unsupported systems now present vulnerabilities and operational risks:

Permanent Exposure:

  • Any new vulnerability discovered in Windows 10 from this point forward will remain unpatched, creating a permanent security gap for threat actors to exploit.

Compliance Failure

  • Operating critical ICS systems on an unsupported OS immediately breaches most industry standards and internal risk controls.

Vendor Support Loss

  • Many ICS vendors will reduce or eliminate support for their applications running on an unsupported OS like Windows 10, exposing you to operational instability and increased downtime risk.

the bottom line: Running critical ICS on Windows 10 with hardened DCOM settings introduces a high-severity risk, you are operating with an unsupported foundation and known application incompatibilities.

Your Immediate Action Plan

If any critical OT assets are still running Windows 10, take these steps:

Verify Your Inventory:

  • Locate all remaining Windows 10 devices across your OT/ICS landscape
  • Identify systems impacted by DCOM hardening and assess functional risk

Plan Your Upgrade:

  • Don’t delay, begin or accelerate migration to a supported OS (e.g., Windows 11, Windows Server) that aligns with your ICS vendor’s roadmap
  •  Coordinate migration with application patching to ensure DCOM compatibility

Consult with an Expert

Champion can help you:

  • Perform a targeted system audit to flag high-risk assets
  • Develop and execute your OS migration strategy
  • Address DCOM and application compatibility challenges
  • Strengthen long-term cyber resilience across your upgraded platform

We’re Here to Help 

The Windows 10 EOL deadline is not a recommendation, it is a final cutoff. Whether you are finalizing vendor guidance or urgently preparing for an OS transition, Champion Technology Services is ready to guide your journey. Our experts deliver tailored support for ICS environments, ensuring:

  • Minimal operational disruption
  • Long-term reliability and support
  • Guaranteed cyber resilience on your modernized platform

Ready to learn more? Contact us today to schedule a no-cost consultation.

We empower our clients to build safe, sustainable operations by delivering comprehensive Operational Technology (OT) solutions. From concept to implementation and beyond– we'll be there every step of the way.

Let's collaborate.

Schedule a no-cost consultation today.



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Factory Acceptance Testing: A Critical Step to De-Risk Control System Deployments

Why Factory Acceptance Testing Matters in Control System Projects🎯 

In the high-stakes world of industrial automation, Factory Acceptance Testing (FAT) is far more than a formality, it's a critical milestone that validates system functionality before it ever reaches the field.

For control systems and OT solutions, FAT provides a structured, repeatable environment to detect logic errors, integration issues, and design gaps, well before they can disrupt operations.

Champion’s Edge: Infrastructure and Expertise That De-Risk FAT 🔧

At Champion, we don’t just conduct FAT, we engineer it for success.

Our in-house simulation environments are equipped with:

  • Vendor-specific control hardware
  • Test racks and I/O simulators
  • Pre-configured operator workstations

This setup enables us to replicate real-world conditions and rigorously test each component—whether it’s Honeywell Experion®, Rockwell Automation, Emerson DeltaV, or hybrid environments.

With deep OT domain knowledge and integrated testing infrastructure, we ensure your system performs as expected—under load, under pressure, and under control.

Top 5 Reasons FAT Reduces Project Risk ✅

1. Catch Issues Before They Reach the Field

Our controlled test environments uncover misconfigurations, logic errors, and network issues long before on-site commissioning, saving time, cost, and operational downtime.

2. Validate Functional Design and Logic

From PLC code and HMI graphics to alarm management and SCADA point validation, Champion helps clients confirm that their system meets all functional specifications before deployment.

3. Boost Operator Confidence Through Simulation

Our FAT process includes realistic operator interaction using actual graphics, navigation workflows, and input/output simulations, helping users gain familiarity and confidence before go-live.

4. Strengthen Cybersecurity and Network Assurance

FAT also enables testing of industrial network solutions, Windows domain configurations, and role-based access controls to ensure secure, reliable system performance.

5. Support a Low-Risk, Structured Commissioning Phase

With Champion’s FAT preparation and documentation, commissioning becomes a controlled process, not a troubleshooting exercise.

Best Practices for Effective FAT Execution📋

  • Start Early
    Plan for FAT in your initial project scope and timeline.
  • Test What Matters
    Simulate realistic operations, not just scripted tests.

  • Involve the Right People
    Engage operations, cybersecurity, and IT stakeholders throughout the process.

  • Document and Sign Off
    Capture results, track issues, and create a clear FAT record.

  • Close the Loop
    Use insights from FAT to fine-tune configuration and commissioning.

🏅The Champion Difference: More Than a Checklist

FAT is your system’s first big test, and Champion ensures it’s a real one.

Our investment in simulation hardware, OT software environments, and seasoned engineering teams means we don’t just verify your system, we optimize it, harden it, and prepare it for day-one success

Let's collaborate.

Schedule a no-cost consultation today.



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Digitalization: The Future of Industry

A global digital revolution is underway, disrupting industries and reshaping our world at an unprecedented pace. The industrial and critical infrastructure sectors are no exception.

What is Digitalization?

Digitalization is the integration of digital technologies to automate processes, optimize workflows, and achieve operational excellence. Gartner describes digitalization as “the process of moving to a digital business.”

This means connecting machines, systems, and people through a digital network to collect, analyze, and utilize data for improved decision-making. Successful digitalization facilitates innovation and creates sustainable value.

Technology and Trends Driving Digitalization

Cybersecurity Enhancements

With the increasing connectivity of OT systems, cybersecurity measures have become critical to protect against cyber threats.

Impact: Advanced cybersecurity solutions, such as anomaly detection and threat intelligence, help secure OT environments from attacks like ransomware and other forms of cyber intrusion.

Industrial Internet of Things (IIoT)

Integration of sensors, devices, and machinery with internet connectivity, enabling the collection and analysis of real-time data.

Impact: IIoT enhances operational efficiency, predictive maintenance, and real-time monitoring, allowing companies to optimize processes and reduce downtime.

Edge Computing

Edge computing processes data closer to the source (i.e., at the edge of the network) rather than relying on centralized cloud computing.

Impact: Reduces latency and enables real-time decision-making for more reliable and secure data processing in OT environments.

Artificial Intelligence (AI), Machine Learning (ML)

AI and ML technologies analyze vast amounts of data to identify patterns, make predictions, and automate decision-making processes.

Impact: AI/ML drives advancements in predictive maintenance, quality control, and process automation, leading to more efficient and reliable operations.

Advanced Data Analytics

Data analytics tools process and analyze large volumes of operational data to provide insights and support decision-making.

Impact: These tools improve operational efficiency, reduce waste, and help in the identification of trends and potential issues before they become critical.

What’s Next in Digitalization

The future of digitalization holds boundless potential for innovation and growth in OT environments driven by the convergence of IT and OT. Enhanced data analytics and the integration of cyber-physical systems, along with a focus on sustainability, will lead to more autonomous, efficient, and secure operations, further enhancing the resilience and adaptability of OT environments.

By harnessing the power of emerging digital technologies, businesses can achieve significant improvements in efficiency, productivity, and competitiveness with those embracing digitalization leading the way.

Let's collaborate.

Schedule a no-cost consultation today.



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Choosing the Right Control System for Your Facility

Is your control system approaching its end-of-life product lifecycle?
Does your system rely on replacement parts that are increasingly harder to find?
Is it difficult to find personnel experienced with your control system?
It may be time to upgrade.

How do you choose the right system?

When you have identified that it’s time to upgrade your control system, you want to explore all the options that are available to you. It is especially important to find a control system that best fits your application. For example: if you need to upgrade a controller, you will avoid upgrading the entire control system.

Some manufacturers’ control system platforms offer a variety of upgrade and migration solutions and strategies. For some end users, there are migration strategies that may be a better solution than a complete upgrade. In other cases, a complete system upgrade may be the answer. Most of the time the best solution is somewhere in between. Understanding your unique needs and expectations is vital to choosing the proper system. This can be a challenging task if you don’t have the required information.

Some things to consider:

  • Lifecycle of Existing Assets
  • Pros/Cons of Technology Solution Options
    • Evaluated by an unbiased party with hands on experience
    • How will the technology solution better enable you to meet industry requirements and best practices such as safety and cybersecurity (ISA, NFPA, CISA)?
  • Feasibility and Impact of the Solution
    • Technology solution and strategy
    • Potential downtime and risk mitigation
  • Maintenance and Support
    • Effort required to maintain the system
    • Training of staff to maintain the system
    • Identify established partners to provide timely support
  • Total Cost of Ownership
    • Evaluated by an unbiased party with hands on experience

We’re here to help.

Finding a system that meets your needs and understanding how it will function and grow with you can be a challenge. Champion's team specializes in leading clients through the process of choosing a control system that is right for their specific needs – and their budgets. As part of our process, we will work with your team to define your goals and expectations, conduct an assessment, and recommend the best, unbiased solution that aligns with your goals. We can bring your control system from the past to the present while you plan for the future.

Let's collaborate.

Schedule a no-cost consultation today.



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Has your facility taken steps to prevent unnecessary downtime?

You may have experienced it before:
  • Your operator experiences an abnormal situation that costs you production time, and your in-house staff is too busy to identify the REAL root cause.
  • Extended downtime because a critical part of your control system fails and you don’t have a replacement.
  • You are striving for maximum uptime and production, but your control system is not allowing you to reach your goals.
  • Your control system reaches end-of-life and you can’t get support.
The list goes on. How can you proactively address these issues while ensuring that your control system is not an impediment in reaching your goals?

Partnership with a solution provider may be the key

24UP® Solutions is Champion’s premier Industrial Control System, Operational Technology, and Industrial Cybersecurity solution led by the experts who have seen it all. Clients rely on 24UP® to ensure a proactive response to issues that often arise, but are often not considered – or simply haven’t had the time to address.

Whether simply providing you with the tools to be prepared for unexpected challenges, or being your primary provider of maintenance and 24/7 emergency support – we work with you to tailor a plan that fits your needs and budget. Your company’s 24UP® Solutions could include your highest need to help you achieve your goals, including:

  • PREVENTIVE MAINTENANCE such as routine Control System hardware and OT system diagnostics, backups, and imaging, and other preventative maintenance services
  • ASSET MANAGEMENT such as critical spare parts assessments, inventory, and the services to replace the parts that keep you up at night
  • 24/7 SUPPORT for general maintenance or simply staff augmentation to provide reliability and flexibility
  • CYBERSECURITY MAINTENANCE services such as scheduled audits to help identify your OT system vulnerabilities and implement solutions to protect you from the ever evolving cyber threats
  • PROCEDURE & DOCUMENTATION to enable your team to perform simple control system maintenance without formal training

Let's collaborate.

Schedule a no-cost consultation today.



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Do you have cost-effective support for your multivendor install base?

Is your industrial control system comprised of multiple manufacturers or platforms? Do you know which service team to call when an issue arises? Original Equipment Manufacturers (OEMs) can offer support on their products but often come up short in environments where their equipment is integrated with other “unsupported” equipment.

This is where a System Integrator comes in.

Champion, with expertise in every major industrial control system, supports all parts of your facility’s systems under one agreement tailored to your specific needs. Typically, response times are quicker than a manufacturer would be thanks to the scope and experience of our team. Combined with our Secure Remote Support offerings technology, we are able to provide you services anywhere at any time.

Whether your facility already has in-house support staff, or requires a primary support contact, Champion can offer guaranteed response times based on your needs. Industrial clients can also benefit from our multi-vendor support by receiving unbiased recommendations about system upgrades, network configuration, cybersecurity, and more.

Lastly, Champion’s 24UP® Solutions often save clients money over multiple OEM service contracts or in-house support staff with a ‘one stop shop’ support solution for your industrial control systems and Operational Technology (OT) assets. So whether you prefer a secondary support option or a full umbrella of support, we can tailor and provide the right solution for your needs and budget.

Let's collaborate.

Schedule a no-cost consultation today.



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Microsoft Support for Windows 7 and Server 2008 Has Ended

What does this mean for industrial users?

Is your facility using Windows 7 or Windows Server 2008 for its industrial control systems? If so, you should know that beginning January 14, 2020, Microsoft will no longer be providing security updates or support for these products. This means your systems will become increasingly more vulnerable to security risks.

Can your operation afford the uncertainty of production downtime, proprietary information loss, or even a full system failure? Stay current and migrate to Windows 10, and the latest release of Windows Server. This will ensure you continue receiving the latest security patches necessary for maximum uptime.

Not sure how to migrate?

Champion’s team of Engineers and Cybersecurity Experts have you covered with options that work best for your facility’s needs. Trained in the latest ISA/IEC 62443 and NIST standards for industrial cybersecurity, our specialists have the certifications and real world application experience to recommend the best option for you. We can provide you with system assessments, implementation recommendations based on industry best practices, maintain the integrity of your control system, and lower the exposure to future threats. To read more about Windows 7 and Windows Server end of support, visit Microsoft.com.

Let's collaborate.

Schedule a no-cost consultation today.



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Staying Compliant With Your Safety Systems

The Process Safety Life Cycle and ANSI/ISA 61511/IEC 61511: An Overview

Champion Technology Services, Inc. understands the challenges plant managers face complying with OSHA 29 CFR 1910.119 Process Safety Management of Highly Hazardous Chemicals (PSM). The ANSI /ISA 61511/IEC 61511 Functional Safety standard provides PSM regulated facilities guidance toward compliance, but is not a prescriptive standard. It does not tell us what to do, nor does it require a particular level of safety for our plant. The standard does provide an objective means of measuring the current level of risk and for objectively reducing that risk. For this reason, it is considered a performance based standard.

This ANSI/ISA 61511/IEC 61511 Process Safety Life Cycle provides process manufacturers with a phased, step-by-step approach to manage process safety throughout the life of their plant. Depending on the size and complexity of the process, each phase can take months or years to complete and may involve a sizable multidisciplinary team. Project management and documentation are critical to long-term success. However, many facilities lack the in-house engineering, implementation, and maintenance resources to design, build, and maintain these systems alone. Champion Technology Services, Inc. is committed to compliance with current standards and engineering best practices to support clients in all phases of the safety life cycle.

The 3 Phases of the Safety Life Cycle

Analysis Phase

Analyze the process, document the safety hazards and the level of safety required to meet your organizations tolerable risk level. The outcome of the analysis phase is typically that a plant is able to mitigate the risk with engineering and operation improvements or that a safety instrumented system (SIS) is required. If a SIS is needed, a Safety Requirement Specification (SRS) must be developed before the Design and Implementation phase can begin. The (SRS) will document all input, output requirements, functional logic, and safety integrity level (SIL) for each safety instrumented function (SIF).

Design & Implementation Phase

Once the SRS is completed, the process of designing, engineering, and selecting a safety system can begin using approved software and hardware subsystems. It is critical to ensure that the SIS is installed, commissioned, documented, and validated by qualified personnel so that it does what it is intended to do and meets the requirements of the SRS.

Operations & Maintenance Phase

Once the SIS is commissioned into service, plant operators should operate and maintain it according to the specified requirements and SIS design plan and keep all documentation current. Procedures should be in place to validate, document, and report any deviation from the applied standards and the SRS. If modifications or additions to the SIS are needed, or if the SIS is decommissioned, it requires re-entering the safety lifecycle at the appropriate step.

Let's collaborate.

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The Top 5 ICS Cybersecurity Vulnerabilities

1. Boundary Protection

Why is this important?

The boundary under consideration is the electronic division between the industrial control system (ICS) and the enterprise network; think of servers and switches. This boundary must be protected from undetected, unauthorized activity in critical systems.

If boundary protection is weak, various threat vectors (pathways) may have access to interface with devices that directly support the control process. Any number of these types of vulnerabilities can cripple your system.

Not only does inadequate boundary protection make it more difficult to detect unauthorized activity, but the range of threats also increases significantly when there is no logical separation of the ICS network from the enterprise or other trusted systems (i.e. the Internet).

How to fix the problem:

Establish a Demilitarized Zone (DMZ) between the ICS and the enterprise network. The DMZ should have a dedicated “jump server” that permits limited access for enterprise network devices or nodes to access certain data on the ICS network. The jump server should be hardened (only running essential services) with unique login credentials.

A second layer of logging and monitoring with verification should be incorporated for jump server access.

2. Least Functionality

Why is this important?

If the boundary layer has been breached and internal access has been established by a rogue actor, this increases the number of vectors that could potentially be under attack in critical systems.
The objective of least functionality is to minimize the computing resources associated with services, functions, ports, and protocols to the bare number of those required to support central system operations.
In other words, if the system has been compromised, limit what the bad actor can access or control once inside.

How to fix the problem:

Each ICS network component hardware vendor will have available hardening guidelines and operational requirements. Determine the settings that will provide your necessary system functionality while documenting any exceptions.

Your specific operational requirements will delineate services, ports, protocols, and applications that the system needs to function properly. Restrict all other component and system access to the most basic and necessary requirements.

3. Identification And Authentication

Why is this important?

Authorized organizational users, including processes acting on behalf of organizational users, must be identified and authenticated.

This is especially difficult when securing accounts of personnel who may have administrator access and who leave the organization or travel to another site within the organization.
The goal is to achieve accountability and traceability for every user account in the event an account becomes compromised.

How to fix the problem:

All accounts with administrator privileges should have unique access credentials and where applicable, System Administrator accounts should integrate with Active Directory (AD).

Where possible, each user should have an individual account and any shared accounts should be documented explicitly.

When group user accounts are used, such as in a control room setting, a second layer of accountability, such as an access log or key card, should be employed.

4. Physical Access Control

Why is this important?

Physical access devices include things like card readers, USB drives, keys, locks, and combinations.
Even though the organization may be able to apply a certain degree of control over employees and visitors, additional physical security may be required to prevent or monitor ICS component access. In some cases, keys that allow physical access may not be under the facility’s control. This could allow unauthorized personnel to access sensitive areas.

How to fix the problem:

Physical safeguards may come in the form of human guards, physical barriers, cameras, and the physical isolation of specific equipment.

Develop a key management policy with the goal of limiting the number of physical keys that must be tracked.

Ensure that a policy is in place to identify all parties who access remote facilities at all times and treat every alarm as a serious breach until verified to be otherwise.

5. Audit Review, Analysis And Reporting

Why is this important?

When controls are put in place to produce logs of user access, connectivity, and configuration of systems and components, a lot of data is generated.

Without a formalized review and validation of the data that has been collected, unauthorized users or programs may infiltrate the system without detection.

Collected data must be dutifully audited, reviewed and analyzed to report security-related events such as account usage, external connectivity, configuration modifications, and ICS component inventory.

How to fix the problem:

Retain or create a centralized service to collect logs and events at a system-wide level. This will include both security information and events that occur on the network.

Define a list of the appropriate events that need to be assessed and formalize the appropriate degree of review, analysis, and responses.

Let's collaborate.

Schedule a no-cost consultation today.



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