The Top 5 Differences Between IT and OT

While everyone is familiar with the term “IT” (Information Technology), the term “OT” (Operational Technology) is far less familiar to the general public. That is not to say OT is newly emerging; quite the opposite. Over the last two decades, IT and OT have begun to converge. You’ve likely heard terms like “IIoT” (Industrial Internet of Things) or “Industry 4.0.” But there are unique differences that set OT apart from IT:

  • Production:
    While IT is extremely important at the corporate (or “Enterprise”) level, OT is the livelihood of any facility. The mission of any OT system is to achieve the greatest production output with the least amount of downtime possible.
  • Safety:
    IT and OT must both be vigilant in mitigating security risks. However, IT’s risks generally lend themselves to trade secrets and corporate accountability. OT’s risks can be much more tangible: Unsafe operating conditions or monitoring can result in health and safety issues such as fatalities or environmental catastrophes.
  • Skillset:
    IT and OT have overlapping skillsets with technological approaches, but OT requires much more specialized experience with respect to the OT systems. From understanding an industry’s production process, to the integration of many diverse L0/L1 devices and systems into one cohesive and intuitive platform, to the safety and alarm management of the process.
  • Cost of Ownership:
    The lifecycle on IT and OT systems are vastly different. Whereas IT’s typical lifetime on equipment is about 12-18 months, OT is generally more robust and operate longer – often lasting 10-15 years. Therefore planning for Total Cost of Ownership (TCO) takes not just different expertise but also a different approach and methodology to achieve a comprehensive cost.
  • Compliance:
    Whether for the safety of workers, surrounding communities, or the environment, compliance standards are often far more stringent on OT systems. Federal and state agencies regularly monitor and regulate industrial processes due to their inherent ability to impact the community at large.


Since production is the livelihood of any industrial facility, so too are the operational systems that keep them moving. Loss of production for any reason has a direct impact on a company’s bottom-line. Whether due to an outdated, unreliable platform, poor configuration, unprepared support staff, or insecure technology allowing for system breaches – many factors can affect production. Be sure to utilize an OT specialist with the experience to reach your maximum production output.


Securing proprietary information is a major concern with any corporate IT network. But cybersecurity is equally (if not more) important for a facility’s Industrial Control Systems. In past years, many have taken the “air gap” approach to securing their OT control systems – keeping any production equipment separated from Internet-connected Enterprise equipment. In theory – and in a time before flash drives and smartphones – this was enough to mitigate operational risks. But, as consumer technologies emerged, so too did many large-scale security breaches affecting Industrial Control Systems.

Air gapped systems that were not physically connected to the Internet would run on outdated security patches because they were seemingly “secure.” With the advent of devices like flash drives and smartphones, however, control systems around the globe became vulnerable. Cyber-attacks could now halt production, disable critical safety systems, or result in catastrophic loss simply by altering production readings.

Having a team of Globally Certified Cybersecurity Experts at your fingertips is now vital for any industrial environment.


While the fundamental principles of IT networks are shared with OT networks, Industrial Control Systems require a much more specialized set of skills to implement and maintain. For starters, the very environment of each are vastly different. IT networks are often climate-controlled in office environments, whereas OT networks can be exposed to extreme elements and process environments.

More importantly, what sets OT professionals apart is their knowledge of how to implement specific industry processes, using a range of industrial controls across multiple platforms. Lastly, they must use this knowledge to make everything communicate in an efficient, reliable, and intuitive manner.

With vast experience across numerous industries, platforms and technologies, Champion’s OT professionals deliver on this expertise.

Cost of Ownership

The natural lifecycle of IT versus OT lends itself to completely different budget approaches. While IT environments typically change every 12-18 months, OT environments can last 10-15 years or more – if they are properly designed and maintained.

The key to enabling Industrial Control Systems for the extended durations is proper maintenance and support. In addition to cybersecurity risk mitigation, including budgetary funds for preventive maintenance and support is essential in any OT environment. As a system ages, it is key to provide regular security patches, scheduled backups, and a supply of spare parts to achieve the greatest production output.

Champion’s knowledge of these items, paired with our 24UP Support Solutions, allow customers to tailor specific needs into one easily-predictable budgetary plan.


Another unique difference between IT and OT is the types of compliance each must meet. Industrial Control processes are typically subject to far more scrutiny due to their ability to impact more than a corporate entity; if improperly maintained, a process can harm employees, communities, or the environment. For this reason, it is imperative that OT systems function correctly and reliably.

OT networks continuously monitor process stages, operating temperatures and pressures, environmental emissions, leaks, or any other number of factors associated with the facility. Having reliable systems in place not only raise overall safety. They allow companies to provide real-time or historic reporting to compliance agencies, such as the EPA, DEQ, FDA, or OSHA.

Champion engineers and professionals hold the experience necessary to implement the reliable OT systems our customers demand.

Want to learn more? Contact us to schedule a free consultation!

Champion Technology Services, Inc. is an industrial control systems integrator that provides OT services across the United States and abroad. Our team includes ISA/IEC 62443 Cybersecurity Experts and GICSP (Global Industrial Cyber Security Professional)-certified professionals in the latest NIST standards. We help small, medium, and large companies assess their existing control systems and implement protocols that meet their facility’s requirements while maintaining our status as an unbiased third-party solution provider.

Success message!
Warning message!
Error message!