Legacy data center hardware had reached end-of-life, limiting system reliability, scalability, and vendor support options.
Obsolete Windows environments prevented the application of critical patches and updates, impacting compliance and system stability.
Outdated versions of FactoryTalk and historian software introduced performance bottlenecks and integration challenges with modern platforms.
A fragmented domain and workgroup configuration made it difficult to enforce consistent user policies or manage authentication centrally.
Limited VLAN segmentation reduced network visibility, increased broadcast domain congestion, and created barriers to secure zone management.
The absence of high-availability mechanisms and VM mobility increased risk during maintenance windows and system transitions.
The migration needed to occur without interrupting operations, requiring a carefully sequenced cutover plan and parallel runtime verification.
Both data center environments were rebuilt with fully virtualized, high-availability platforms. Core control system applications, historian nodes, and Windows services were migrated to domain-managed virtual machines for greater scalability and centralized control.
Switching infrastructure was upgraded to support segmented VLANs for management, storage, and control traffic. Routed failover between sites provided redundancy and improved network performance.
OT applications including FactoryTalk View SE, Linx, Alarm & Event, and Historian services were upgraded to current versions. Engineering and operator workstations were refreshed with pre-configured toolsets for faster deployment and user readiness.
A structured deployment approach included Factory Acceptance Testing (FAT), parallel HMI validation, and a staged cutover. Snapshot backups and rollback procedures ensured system continuity throughout.
The modernized OT systems delivered key advantages. Redundant systems ensured uptime and operational continuity, while network segmentation and supported platforms strengthened cybersecurity. Centralized control simplified management, and modern infrastructure provided fast recovery and failover.
Seamless Integration
A unified solution across virtualization, networking, and software eliminated the need for multiple vendors.
Client-Centered Execution and Support
Staged cutover, clear documentation, and on-site training ensured a smooth transition with minimal disruption.
Scalable and Future-Ready
The upgraded infrastructure supports digital growth, remote access, and enhanced OT visibility.
Smarter Commissioning, Faster Execution
Champion’s risk-informed approach, with FAT, SAT, and operator validation, enabled efficient deployment and handoff.