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October 14, 2025: Windows 10 EOL and the Immediate Imperative for OT Systems

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At a Glance

  • Windows 10 EOL: As of today, the Windows 10 operating system will no longer receive security patches, exposing ICS systems to unmitigated vulnerabilities.
  • DCOM Hardening is Permanent: The security updates released by Microsoft in 2021 to harden DCOM are now permanently enforced (as of March 2023).
  • Result: OT systems running on Windows 10 face a dual risk: an unsupported OS and compatibility issues with critical ICS software (SCADA, historians, engineering workstations) that relies on DCOM communication.

The Background

DCOM is a crucial Windows mechanism that enables applications to communicate across a network. In June 2021, Microsoft released a security update (KB5004442) to address a significant DCOM vulnerability.

While improving security, these updates introduced stricter authentication requirements that are often incompatible with legacy Industrial Control System (ICS) applications. If your SCADA, HMI, or data historians depend on older DCOM-based communication protocols, you are likely already facing, or operating under temporary workarounds for issues like: 

  • Failed application launches or broken inter-device connectivity.
  • Blocked remote access to field devices and data historians.

Since March 14, 2023, the DCOM hardening features have been permanently enabled and can no longer be disabled, even with registry edits. The time for mitigating compatibility issues is long past; the focus must now shift to migration.

The Immediate Risk

With Windows 10 EOL arriving today, October 14, 2025, the situation becomes more urgent. Unsupported systems now present vulnerabilities and operational risks:

Permanent Exposure:

  • Any new vulnerability discovered in Windows 10 from this point forward will remain unpatched, creating a permanent security gap for threat actors to exploit.

Compliance Failure

  • Operating critical ICS systems on an unsupported OS immediately breaches most industry standards and internal risk controls.

Vendor Support Loss

  • Many ICS vendors will reduce or eliminate support for their applications running on an unsupported OS like Windows 10, exposing you to operational instability and increased downtime risk.

the bottom line: Running critical ICS on Windows 10 with hardened DCOM settings introduces a high-severity risk, you are operating with an unsupported foundation and known application incompatibilities.

Your Immediate Action Plan

If any critical OT assets are still running Windows 10, take these steps:

Verify Your Inventory:

  • Locate all remaining Windows 10 devices across your OT/ICS landscape
  • Identify systems impacted by DCOM hardening and assess functional risk

Plan Your Upgrade:

  • Don’t delay, begin or accelerate migration to a supported OS (e.g., Windows 11, Windows Server) that aligns with your ICS vendor’s roadmap
  •  Coordinate migration with application patching to ensure DCOM compatibility

Consult with an Expert

Champion can help you:

  • Perform a targeted system audit to flag high-risk assets
  • Develop and execute your OS migration strategy
  • Address DCOM and application compatibility challenges
  • Strengthen long-term cyber resilience across your upgraded platform

We’re Here to Help 

The Windows 10 EOL deadline is not a recommendation, it is a final cutoff. Whether you are finalizing vendor guidance or urgently preparing for an OS transition, Champion Technology Services is ready to guide your journey. Our experts deliver tailored support for ICS environments, ensuring:

  • Minimal operational disruption
  • Long-term reliability and support
  • Guaranteed cyber resilience on your modernized platform

Ready to learn more? Contact us today to schedule a no-cost consultation.

We empower our clients to build safe, sustainable operations by delivering comprehensive Operational Technology (OT) solutions. From concept to implementation and beyond– we'll be there every step of the way.

Let's collaborate.

Schedule a no-cost consultation today.



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Building a Strong Foundation: Why FEL is a Great First Step in OT Modernization 

Industrial Data Centers: Digital Foundation to Drive Innovation
Operational Technology (OT) modernizations should be viewed as a strategic journey rather than a single event. Achieving success requires establishing the right foundation from the very beginning.
That foundation is Front-End Loading (FEL), the Planning & Budgeting phase where ideas become executable plans. Too often overlooked, this step determines whether a project avoids costly pitfalls or stalls before delivering value. 

What FEL Delivers 

The FEL process defines the scope, objectives, and feasibility of a modernization initiative. The goal is clear: reduce risk, optimize investment, and align all stakeholders. Without it, projects risk scope creep, delays, and outcomes that fail to meet operational needs. 

Step 1: Understanding the Current State 

The process begins with a comprehensive review of the existing OT environment, moving beyond a simple inventory of hardware. 

  • Assess the health of aging systems and unsupported software 
  • Identify network vulnerabilities and security gaps
  • Analyze outdated control strategies
  • Pinpoint inefficiencies that drain time and resources 

This analysis establishes a clear picture of the current state and the challenges that must be addressed.

Step 2: Defining Success & Building the Business Case 

Clear, measurable goals are then established, whether it’s reducing unplanned downtime by 15%, enabling data-driven insights, or meeting new compliance standards.

These objectives form the basis of a business case that connects the project directly to organizational strategy, turning modernization into a value driver rather than a technical exercise. 

Step 3: Technology & Vendor Evaluation

With requirements defined, the next step is to identify the right technologies and vendor solutions. This may include modern DCS platforms, industrial cybersecurity tools, or scalable network architectures. 

A vendor-neutral evaluation ensures that solutions are selected based on alignment with the organization’s unique needs rather than a predetermined set of offerings.

Step 4: Roadmap & Budget Creation 

The FEL process concludes with a detailed roadmap and budget that outlines phases, milestones, and investment requirements. This structured plan provides clarity, transparency, and discipline for the execution stage. 

The Champion Advantage 

Front-End Loading is where project outcomes are made or broken. Our team brings unbiased expertise, proven frameworks, and practical field experience to ensure this stage delivers. By investing upfront in FEL, organizations can avoid costly overruns, minimize downtime, and set the stage for lasting transformation. 

With the right partner, modernization is not just an upgrade, it becomes a strategic path to reliability, resilience, and long-term success. 


Ready to learn more? Contact us today to schedule a no-cost consultation.

We empower our clients to build safe, sustainable operations by delivering comprehensive Operational Technology (OT) solutions. From concept to implementation and beyond– we'll be there every step of the way.

Let's collaborate.

Schedule a no-cost consultation today.



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Modernizing Your OT Systems with a Proven Roadmap


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Modernizing Your OT Systems with a Proven Roadmap

Industrial Data Centers: Digital Foundation to Drive Innovation

In today’s critical infrastructure and OT environments, modernization isn’t optional, it’s essential. Outdated control systems bring risks through unsupported hardware, obsolete networks, and growing cybersecurity threats. But modernization is more than swapping out old equipment. True success requires a structured journey that starts with a clear front-end strategy.

Modernization is an opportunity not only to upgrade, but to transform. That opportunity begins with the Front-End Loading (FEL) process.

Phase 1: Planning & Budgeting (FEL)

The FEL stage sets the foundation for the entire project. This structured, upfront planning process defines scope, feasibility, and success criteria before execution begins.

  • Risk Reduction: Identify potential pitfalls early, from technical gaps to budget constraints.
  • Optimized Investment: Direct capital, time, and staff toward the most impactful outcomes.

Phase 2: Execution & Implementation

With a solid plan, execution transforms strategy into reality. This stage goes beyond hardware and software installation, it’s about precise integration that sustains continuity and maximizes value.

Key priorities include:

  • System Integration: Unify platforms and third-party systems so teams access the right data, at the right time.
  • Security by Design: Embed cybersecurity controls from the start, not as an afterthought.
  • Operational Continuity: Align with plant schedules to reduce downtime and maintain production.

Phase 3: Run & Maintain

Modernization doesn’t stop at commissioning. Sustained performance requires proactive strategies to reduce downtime and extend asset life.

Champion’s 24UP® offering shifts facilities from reactive “break-fix” models to continuous monitoring, helping you:

  • Anticipate and address issues early
  • Protect uptime
  • Maximize ROI

Why Partner with an Independent Expert?

Internal teams know their systems best, but an independent third party brings added perspective and specialization:

  • Objective Analysis: Solutions tailored to your needs, not vendor limitations.
  • Specialized Expertise: Engineers with deep OT and IT/OT integration knowledge.
  • Resource Augmentation: Extra capacity so your staff can focus on daily operations.

The Champion Advantage

With Champion, modernization isn’t a one-time upgrade. It’s a strategic path to reliability, resilience, and long-term success.


Ready to learn more? Contact us today to schedule a no-cost consultation.

We empower our clients to build safe, sustainable operations by delivering comprehensive Operational Technology (OT) solutions. From concept to implementation and beyond– we'll be there every step of the way.

Let's collaborate.

Schedule a no-cost consultation today.



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Project Brief

Control System Modernization

Petrochemicals, Manufacturing // Texas


  • The Challenge

Many industrial facilities are still operating with legacy Honeywell TDC 3000–based control systems that have reached the end of their lifecycle. These environments face growing challenges:

Obsolescence

Aging hardware and unsupported operating systems increase exposure to operational and cybersecurity risks.

Limited Flexibility

Legacy architecture restricts the integration of modern control strategies and advanced visualization.


Scalability Constraints

Outdated network design and controllers limit system growth and adaptability.

Operational Continuity

Any migration must be executed without disrupting ongoing production in high-stakes industrial environments.

  • Our Solution

Champion designed and executed a seamless Honeywell Experion PKS C300 and Triconex SIS modernization strategy, leveraging a phased migration approach:

Controller & I/O Upgrade

Legacy controllers were replaced with Experion C300 hardware, while robust PMIO was retained for cost efficiency and continuity.

Control Logic Migration

Critical CL code was converted into Experion Control and Sequential Control Modules, ensuring operational equivalence and improved maintainability.

Triconex SIS Modernization

Legacy Triconex safety logic was converted to Triconex CX, including migration of hundreds of SIS I/O points, ensuring compliance with modern safety standards and maintaining functional safety integrity.


HMI Modernization

Operator graphics were re-designed to Experion standards, applying Champion’s HMI guidelines for improved usability, alarm visualization, and situational awareness.

Network & Security Enhancements

Fault-Tolerant Ethernet (FTE) and Windows domain migration strengthened reliability and cybersecurity posture.

Comprehensive Testing
Factory and Site Acceptance Testing, along with simulation of both process control and SIS logic, ensured risk-free deployment.
  • Project Timeline

12 Months

  • The Results
Zero Disruption Migration

Operations continued uninterrupted through a carefully planned cutover.

Improved Reliability

Fault-tolerant architecture and modern C300/SIS controllers enhanced system performance and safety.

Enhanced Operator Experience

Standardized, user-friendly graphics improved visibility and reduced operator workload.

Future-Ready Foundation

Scalable Experion PKS and Triconex CX architecture with secure network design created a platform for ongoing digital transformation and cybersecurity posture improvements.

  • The Champion Advantage

Champion brings unmatched expertise in modernizing control and safety systems without operational disruption:

Multi-Platform Expertise

Skilled in both legacy DCS platforms and modern Experion PKS, as well as Triconex SIS modernization.

Risk-Aware Execution

Proven methodology for executing migrations in live operating environments.

Optimized Integration

Ability to retain existing I/O infrastructure while seamlessly introducing modern control and safety strategies.

Client Partnership

Transparent communication, operator training, and collaborative design reviews ensure alignment from concept through commissioning.

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Virtualizing the Future

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Project Brief

Multi-Site OT Cybersecurity Assessment

Specialty Chemicals, Manufacturing


  • The Challenge

The client sought to gain deeper visibility and control across multiple industrial facilities. While each facility had its own systems and processes in place, there was a clear opportunity to enhance standardization, improve documentation, and align cybersecurity practices across the broader OT environment.

Key focus areas included:

  • Establishing a consistent view of OT assets across all facilities
  • Improving clarity around existing network architectures
  • Identifying opportunities to strengthen and unify cybersecurity policies and controls

With this assessment, the client aimed to lay a stronger foundation for long-term resilience and scalable security management.

  • Our Solution
Asset Inventory and Lifecycle Analysis

Champion conducted a thorough inventory of OT assets across all sites, capturing:

  • Detailed information such as make, model, and operational condition
  • Lifecycle stage and support status
  • Physical location and criticality
Network Topology Mapping

We mapped each site’s Process Control Network (PCN), delivering:

  • Accurate, facility-specific network diagrams
  • Visibility into asset interconnectivity and data flow
  • Identification of segmentation gaps and vulnerability points
OT Cybersecurity Gap Assessment and Remediation Planning

Our team performed an in-depth gap analysis and developed a tailored remediation strategy. Key deliverables included:

  • A prioritized list of findings ranked by criticality and operational risk
  • High-level cost estimates for remediation at each facility
  • A strategic roadmap aligned with NIST CSF and industry best practices
  • Project Timeline

4 Months

  • The Results

Champion provided a comprehensive view of the client’s multi-site OT environment, highlighting both areas of strength and opportunities for improvement. Results included:

  • Detailed documentation of assets and network architecture
  • Clear recommendations to formalize cybersecurity policies and procedures
  • Actionable improvements to strengthen monitoring, analytics, and system defenses

We also mapped the client’s position within the NIST Cybersecurity Framework maturity model and delivered prioritized, cost-estimated recommendations. This enabled the client to confidently invest in the most impactful improvements and advance their OT cybersecurity program with clarity and direction.

  • The Champion Advantage
OT Application Expertise

Champion brings deep expertise of both operational technology (OT) environments and enterprise-level network architectures. Our team bridges the IT/OT knowledge gap by:

  • Applying strategies that align with enterprise-wide policies while addressing the unique challenges of OT environments
  • Combining technical depth with hands-on operational experience to reduce risk and improve system resilience
Optimized Integration

Whether upgrading legacy platforms or implementing new technologies, Champion delivers seamless, cost-effective integration. Our proven approach ensures:

  • Interoperability across modern and legacy systems with support for multi-vendor environments

  • Minimal operational disruption through careful planning and phased execution

  • Sustainable, scalable solutions that deliver long-term value and adaptability

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A Guide to Cybersecurity Assessments

Industrial Data Centers: Digital Foundation to Drive Innovation

The Imperative of Proactive Assessments

As industrial environments evolve and IT-OT convergence accelerates, the need for robust cybersecurity grows more urgent. For organizations managing ICS, SCADA, PLCs, and other operational technologies, a compromised system can halt production, endanger safety, and result in regulatory penalties.

Think of cybersecurity assessments as proactive health checks for your control systems. No single test can capture the full picture, each assessment reveals a unique dimension of your cyber risk. When integrated, these assessments form a layered approach that strengthens resilience and guides continuous improvement.

Let’s explore the key assessment types, beginning with the most foundational: the Gap Assessment.

1. Gap Assessment

Gap assessments compare your current cybersecurity state to a defined target, such as regulatory frameworks, industry standards, or internal security policies, to identify specific areas of improvement.

📋Key Components

  • Baseline Evaluation – Establishes the current technical and procedural posture.
  • Target Definition – Defines the expected or required state (e.g., NIST CSF, IEC 62443).
  • Gap Identification – Pinpoints missing controls, insufficient practices, or misaligned documentation.
  • Remediation Planning – Outlines concrete steps to close the gaps.

💡Key Takeaway

Gap assessments are the starting point for any effective cybersecurity improvement plan, revealing exactly what needs to change and helping prioritize remediation.

2. ICS Risk Assessment

This foundational assessment identifies and evaluates risks across your OT environment. It focuses on potential threats, existing vulnerabilities, and the business impact of a successful cyberattack.

📋Key Components

  • Asset Identification – Cataloging ICS components (PLCs, RTUs, HMI, SCADA).
  • Threat Identification – Profiling external and internal threat actors.
  • Vulnerability Discovery – Spotting gaps in systems, processes, and configurations.
  • Impact Analysis – Estimating operational, safety, and financial consequences.
  • Risk Prioritization – Ranking risks to guide mitigation efforts effectively.

💡Key Takeaway

Provides a strategic roadmap to prioritize cybersecurity investments and close high-impact gaps.

3. Vulnerability Assessment

A vulnerability assessment systematically identifies weaknesses, both technical and physical, across your OT environment. It focuses on discovering flaws that could be exploited by threat actors, whether through software vulnerabilities or on-site security gaps.

🔧Key Components

  • Automated Scanning – Identifies known technical vulnerabilities in software, firmware, and network configurations (e.g., unpatched systems, default credentials).
  • Manual Review – Expert analysis of configurations, network architecture, and system documentation to uncover issues not flagged by automated tools.
  • Physical Security Inspection – Assesses physical vulnerabilities such as:
    • Unsecured or poorly located control panels and field devices
    • Inadequate facility access controls (e.g., badge systems, door locks)
    • Lack of surveillance or intrusion detection in critical zones
    • Exposure to environmental hazards (e.g., dust, moisture, vibration)
  • Reporting – Comprehensive documentation of all identified vulnerabilities, including severity ratings and prioritized remediation steps.

💡Key Takeaway

By identifying both cyber and physical weaknesses, this assessment enables a holistic approach to reducing the attack surface and improving overall OT system integrity.

4. Penetration Testing (Pen Testing)

Simulates real-world attacks to uncover exploitable weaknesses and test the efficacy of defenses.

⚠️Note: OT pen testing must be carefully scoped and is often conducted in lab environments or during maintenance windows to avoid disruption.

Pen Test Types

  • Black Box – Simulates an external attacker with no prior access.
  • White Box – Emulates an insider with full system knowledge.
  • Grey Box – Mimics a partially informed attacker.

🔧Key Components

  • Controlled Exploitation – Validates vulnerabilities without disrupting operations.
  • Lateral Movement Analysis – Identifies possible attack paths within your network.
  • Comprehensive Reporting – Details exploitation paths and remediation priorities.

💡Key Takeaway

Pen tests validate real-world defenses and identify weaknesses that could lead to operational compromise.

5. Compliance Assessment

Evaluates your adherence to industry standards and regulations such as ISA/IEC 62443, NIST CSF, or NERC CIP.

📋Key Components

  • Policy & Documentation Review – Assesses alignment with standards.
  • Technical Control Evaluation – Verifies implementation of security measures.
  • Regulatory Gap Identification – Detects compliance shortfalls.

💡Key Takeaway

Supports regulatory alignment, audit readiness, and stakeholder confidence.

6. Cybersecurity Maturity Assessment

Benchmarks your cybersecurity program against recognized maturity models and identifies paths for structured development.

📋Key Components

  • Process & Capability Evaluation – Across risk management, incident response, access control, etc.
  • Benchmarking – Against industry best practices or target maturity levels.
  • Improvement Roadmap – Tailored actions to elevate cybersecurity posture over time.

💡Key Takeaway

Enables strategic program growth by identifying long-term opportunities for maturing security practices.

🧭Choosing the Right Assessment(s)

There’s no one-size-fits-all approach. The right mix of assessments depends on your industry, operational risks, regulatory exposure, and current maturity level. The most effective organizations adopt a cyclical approach, assess, remediate, improve, and reassess.

🛡️The Champion Advantage

Champion combines deep OT expertise with proven cybersecurity practices. We tailor each assessment to your operational reality, ensuring recommendations are actionable, scalable, and aligned with your long-term goals. Our comprehensive approach uncovers risks that others miss and delivers practical solutions that enhance operational resilience.

👉Get Started

Ready to evaluate your OT cybersecurity posture? Understanding the types of assessments is the first step. Let Champion guide you from insight to action, ensuring your systems remain secure, compliant, and future-ready.


Ready to learn more? Contact us today to schedule a no-cost consultation.

We empower our clients to build safe, sustainable operations by delivering comprehensive Operational Technology (OT) solutions. From concept to implementation and beyond– we'll be there every step of the way.

Let's collaborate.

Schedule a no-cost consultation today.



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From Insight to Action: Unified OT Cybersecurity

Industrial Data Centers: Digital Foundation to Drive Innovation

The OT Cybersecurity Gap: Assessors vs. Remediators

In industrial operational technology (OT), cybersecurity is not a one-time checklist, it’s a continuous necessity. For organizations in critical infrastructure, the journey usually begins with a cybersecurity assessment to identify vulnerabilities and risks.

But here’s the challenge: remediation is often handed off to a different vendor. This separation can slow response times, create confusion, and leave your OT environment exposed.

Why should one partner do both?

Because the most effective cybersecurity isn’t siloed, it’s integrated. Aligning assessment and remediation under one expert team reduces friction and delivers faster, smarter protection.

Bridging the Assessment–Remediation Divide

Engaging separate entities creates unnecessary risk and inefficiency:

  • Interpretation Gaps: What one team flags, another may downplay or miss entirely, especially in OT-specific systems.
  • Delays & Handoffs: Repeatedly explaining your network wastes precious time.
  • Accountability Issues: When fixes fail, finger-pointing often replaces ownership.
  • Context Loss: Remediators who weren’t part of the assessment lack critical insights about your systems and operations.

The Value of a Unified OT Cyber Partner

1. One Team, One Strategy

With one team guiding the process from discovery to fix, you gain:

  • Clear Alignment: Solutions designed by the same people who will implement them.
  • Reduced Miscommunication: No reinterpreting risk reports.
  • End-to-End Accountability: One partner owns the outcome.

2. Faster Time to Protection

Speed matters. With a unified team:

  • No Learning Curve: Immediate action based on firsthand knowledge.
  • Direct Communication: Faster decisions, fewer delays.
  • Less Downtime: Solutions executed with full awareness of operational constraints.

3. Cost-Efficient, Targeted Remediation

Better context equals smarter fixes:

  • Precision: Fixes are relevant and necessary, no wasted effort.
  • Fewer Errors: Eliminates rework from misaligned expectations.
  • Stronger ROI: Rapid risk reduction lowers potential incident costs.

4. A Long-Term Cybersecurity Ally

Beyond just projects, a combined approach builds a partnership:

  • Ongoing Insight: A team that’s been there before can proactively support future improvements.
  • Trusted Guidance: Consistent support from experts familiar with your people, systems, and risk profile.

The Champion Advantage

Champion Technology isn’t just an OT cybersecurity assessor; we’re your remediation partner too. From risk identification to hands-on resolution, we bring a deep understanding of industrial systems, network security, and operational constraints.
Our approach prioritizes continuity, communication, and cybersecurity without compromise, because in the world of OT, downtime isn’t an option.


Ready to learn more? Contact us today to schedule a no-cost consultation.

We empower our clients to build safe, sustainable operations by delivering comprehensive Operational Technology (OT) solutions. From concept to implementation and beyond– we'll be there every step of the way.

Let's collaborate.

Schedule a no-cost consultation today.



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Industrial Cybersecurity


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CISA’s Guide to OT Network Segmentation

Industrial Data Centers: Digital Foundation to Drive Innovation

🛡️Why Network Segmentation Matters

Network segmentation is a cornerstone of OT cybersecurity. It involves dividing a network into isolated, secure zones—either physically or virtually—each acting as a self-contained subnetwork. This approach:

  • Reduces risk
  • Enhances control
  • Prevents lateral movement in the event of a breach

The Cybersecurity and Infrastructure Security Agency (CISA) emphasizes the importance of segmentation and provides a clear, actionable framework for its implementation—especially for critical infrastructure environments.

Top 5 Benefits of Network Segmentation

  1. Threat Containment: Compromised systems are confined within their segment, preventing wider disruption.
  2. Smaller Attack Surface: Limiting inter-zone communication reduces paths for attackers to reach sensitive assets.
  3. Protection of Critical Assets: High-value systems like DCSs, PLCs, HMIs, and control servers are isolated from less secure IT zones.
  4. Improved Monitoring: Smaller zones allow for more precise anomaly detection and event tracking.
  5. Compliance Enablement: Helps meet requirements in frameworks like ISA/IEC 62443, which mandate segmentation as a baseline control.

Key Components of an Effective Segmentation Strategy

1. Define and Group Zones

Organize assets by function and risk level. Typical OT zones include:

  • Control Zone: PLCs, DCS, SCADA, most critical layer.
  • Historian Zone: Operational data aggregation.
  • MES Zone: Operational-to-enterprise handoff.
  • Remote Access Zone: For secure third-party or vendor access.
  • Enterprise IT Zone: Business apps and office systems.

2. Establish Secure Conduits Between Zones

  • Strict Communication Rules: Permit only essential traffic between zones, with defined protocols and endpoints.
  • Firewalls with ACLs: Use industrial firewalls and Access Control Lists to strictly manage inter-zone traffic.
  • DMZ Deployment: A DMZ acts as a secure proxy zone between IT and OT, preventing direct access while enabling controlled data exchange.

What is a Demilitarized Zone (DMZ)?

A secure buffer that separates critical OT systems from external or enterprise networks.

3. Test, Monitor, and Maintain Continuously

  • Validate Controls: Post-deployment testing ensures segmentation functions correctly without disrupting operations.
  • Continuous Monitoring: Track traffic flows and flag deviations or unauthorized access attempts.
  • Ongoing Review: Update policies as new assets or threats arise.

🏆 The Champion Advantage

Effective segmentation requires more than IT knowledge, it demands a deep understanding of industrial processes. That’s where Champion Technology Services excels.

We deliver segmentation strategies that:

  • Protect operations without disrupting uptime
  • Align with CISA guidance and industry specific standards
  • Bridge IT security best practices with OT realities

We combine cybersecurity leadership with control system expertise to design and implement resilient, scalable, and compliant network architectures for critical infrastructure environments.


Ready to learn more? Contact us today to schedule a no-cost consultation.

We empower our clients to build safe, sustainable operations by delivering comprehensive Operational Technology (OT) solutions. From concept to implementation and beyond– we'll be there every step of the way.

CISA Recommendations

  • Segment high-value assets into isolated, high-security zones.
  • Use firewalls with specific access control rules.
  • Create a DMZ for critical cross-domain operations.
  • Limit access to DMZ devices through defined user and device lists.
  • Restrict data traffic from OT to IT, particularly for remote access.

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Safeguarding Your Expanding OT Assets: Maintaining & Securing IDCs

Industrial Data Centers: Digital Foundation to Drive Innovation

Expanding Footprint, Escalating Complexity: What's Next?

Industrial operational technology (OT) is evolving fast. Once-isolated systems now rely on interconnected virtual machines, edge devices, software agents, and cloud connectors. At the center of this transformation sits the Industrial Data Center (IDC), the control hub for real-time operations, data acquisition, and analytics.

But with greater digitalization comes a challenge: How do you maintain and secure your IDC in a scalable, reliable, and cost-effective way?

It starts with moving beyond traditional IT approaches and adopting frameworks built specifically for OT environments.

What Makes IDCs Different?

Unlike enterprise data centers, IDCs operate in high-stakes environments where uptime is non-negotiable. A failure isn’t just an IT issue, it can halt production, cause safety incidents, or trigger regulatory violations.

IDCs in critical infrastructure sectors demand special attention in four key areas:

  • Operational Continuity: Real-time control requires zero latency and uninterrupted uptime.
  • System Reliability: All components, hardware and software, must perform predictably.
  • Legacy Integration: OT systems often blend decades-old tech with new platforms.
  • Cyber-Physical Risk: Digital breaches can cause real-world harm.

Three Pillars of IDC Reliability & Security

1. Infrastructure Resilience for OT Uptime

Reliability begins with the physical and virtual backbone of the IDC:

  • Hardware Redundancy: Use failover-ready servers, networks, and storage to eliminate single points of failure.
  • Component Health Monitoring: Proactively monitor CPUs, memory, storage, power, and network performance to identify issues before they impact operations.

2. Cybersecurity Built for Converged OT/IT Environments

Cyber threats don’t stop at the firewall and in OT, they can be catastrophic:

  • Network Segmentation: Isolate OT networks (e.g., control, historian) to contain breaches and reduce risk.
  • Patch Management: Develop OT-specific strategies that prioritize safety, vendor compatibility, and availability.
  • Endpoint Security: Secure all IDC assets, servers, workstations, devices, with antivirus, firewalls, and intrusion detection.
  • IAM & Remote Access Control: Enforce least-privilege, MFA, and regular access audits.
  • Vulnerability Management: Continuously assess and remediate weaknesses in software, firmware, and configurations.

3. Proactive Monitoring & Lifecycle Governance

Resilient systems don’t just react, they anticipate:

The Champion Advantage

For organizations modernizing their OT backbone, Champion Technology Services offers deep experience in building and securing IDCs in high-risk industrial sectors. From hazardous midstream operations to specialty chemical plants, we deliver:

  • Turnkey Infrastructure Solutions— From power and cooling to server and storage design
  • Secure Network Architectures— Segmented, fault-tolerant, and built for OT
  • Integrated Cybersecurity Controls— Aligned with industry standards like ISA/IEC 62443
  • Lifecycle & Modernization Planning— Keeping your systems future-ready

Ready to learn more? Contact us today to schedule a no-cost consultation.

We empower our clients to build safe, sustainable operations by delivering comprehensive Operational Technology (OT) solutions. From concept to implementation and beyond– we'll be there every step of the way.

Let's collaborate.

Schedule a no-cost consultation today.



Solution Brief

Industrial Data Centers


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Scalable Strategies for OT Asset Management in a Growing Digital Landscape

Industrial Data Centers: Digital Foundation to Drive Innovation

More Assets, More Complexity, Now What?

Industrial operations today are not just adding hardware, they’re layering in virtual machines, edge devices, software agents, and cloud connectors. With this growth comes the challenge: how do you manage all these assets reliably, securely, and cost-effectively at scale?

The answer lies in combining monitoring with structured asset management strategies.

Strategy 1: Establish a Baseline with Passive Discovery

Before you can manage, you need visibility.

  • Start with Passive Monitoring tools to automatically detect devices communicating across your network. 
  • Build an initial asset inventory that includes IP, MAC, vendor, model, and firmware.
  • Capture not just what’s online, but what’s vulnerable, misconfigured, or behaving abnormally. 

Tip

Passive monitoring can often be deployed with zero impact to operations and works across diverse platforms.

Strategy 2: Tag & Contextualize Assets 

An inventory without context is just a list.

  • Tag assets with critical metadata—such as control zone, site, function (e.g., HMI,DCS, historian), and ownership. 
  • Link this data with existing sources: CMMS, control system configuration, historian, or network diagrams.
  • Use human-friendly naming conventions and hierarchy to support operational handoffs and audits. 

PRACTICAL STEP

Use spreadsheet imports, CMDB tools, or open API integrations to enrich your inventory without manual re-entry.

Strategy 3: Integrate Monitoring with Lifecycle Planning 

Monitoring tells you what’s happening—asset management tells you what to do next.

  • Leverage performance data to flag aging or underperforming assets.
  • Track lifecycle stages: install date, firmware version, last patch, end-of-support.
  • Schedule reviews for high-risk systems or those approaching obsolescence.

bonus

If you’ve recently migrated to a modern system, start lifecycle tracking from day one to maximize ROI.

Strategy 4: Build Change Management into Daily Operations

Static inventories go stale fast.

  • Monitor for unauthorized changes in firmware, configuration, or IP address.
  • Tie changes to maintenance work orders or authorized updates.
  • Use alerts to notify engineering or cybersecurity teams when anomalies occur.

Scalable Tactic

Focus on key control zones first, then expand visibility zone by zone, prioritize based on risk and asset count.

Strategy 5: Make It Actionable for the Teams Who Need It

The most successful OT asset strategies are ones that are used daily.

  • Build dashboards that serve operators, not just auditors.
  • Align asset groups with how your team works, by process area, shift, or system owner.
  • Offer read-only access to contractors or support teams to eliminate bottlenecks.

TOOLTIP

Integrate with your existing FAT documentation, virtual environments, or support models like our 24UP® Solution, to make data available in context.

Conclusion: OT Asset Management is a Discipline, Not a Project

Scalability doesn’t come from a one-time cleanup, it comes from embedding asset practices into monitoring, maintenance, and modernization. Whether you’re managing 100 devices or 10,000, the right strategy allows your team to grow confidently alongside your infrastructure.


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Asset Management


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