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Gap Assessments: Your Security Starting Point

Industrial Data Centers: Digital Foundation to Drive Innovation

OT Cybersecurity Gap Assessments: The First Step Toward a Safer, More Reliable Operation 

For industrial organizations, building a mature cybersecurity posture starts with clarity. You can’t improve what you can’t see, especially in complex OT environments where aging systems, undocumented devices, and day-to-day operational pressures create blind spots. 

A gap assessment gives OT teams that clarity. By comparing your current controls, policies, and procedures against frameworks like NIST CSFISA/IEC 62443, or NERC CIP, it delivers a clear, prioritized roadmap tailored to your operations. For operators, technicians, and engineers, the impact is direct: improved uptime, reliability, safety, and long-term system health. 

What an OT Gap Assessment Is and Why It Matters 

A gap assessment evaluates your OT environment against a defined target state built on industry standards, regulatory requirements, and operational needs. It enables you to understand: 

  • Your true security posture 
  • Operational weaknesses tied to legacy systems or manual processes 
  • Misalignments between policy and reality 
  • The highest-impact improvements to reduce risk 

OT systems can’t simply be rebooted or patched whenever convenient. Every change must protect safety, reliability, and process continuity and a gap assessment ensures your controls and processes support those realities. 

For OT personnel, the benefits include: 

  • Better visibility into aging and undocumented assets 
  • Reduced troubleshooting time 
  • Increased confidence in system reliability 
  • Early insight into modernization and lifecycle requirements 
  • Stronger justification for budget and resource planning 

A gap assessment shifts the conversation from “Is our firewall configured correctly?” to “Do our systems and processes support long-term operational health and safety?”

What to Expect During the Assessment 

The process is collaborative and designed to minimize operational disruption. It focuses on how your facility actually works, not just what’s documented. 

Typical activities include: 

  • Documentation Review: Architecture diagrams, control system configurations, network designs, and backup procedures 
  • Field Validation: Walkdowns in control rooms, server cabinets, and field panels to verify what actually exists 
  • Workflow & Access Review: Operator practices, account usage, change management, and legacy “tribal knowledge” 

The goal is a clear, accurate understanding of your current environment. 

Key Components of an OT Gap Assessment 

1. Baseline Evaluation 

We document how systems are designed and operated today, capturing real-world conditions such as unsupported operating systems, end-of-life controllers, unmanaged network devices, vendor-installed assets, and manual processes that introduce operational risk. 

2. Target State Definition 

Together, we establish a realistic target state aligned with NIST CSF, ISA/IEC 62443, regulatory obligations, and your operational priorities. 

3. Gap Identification 

We highlight where your environment diverges from best practices across segmentation, access control, backups, patching, monitoring, governance, and system lifecycle practices and explain what each gap means for uptime, safety, and reliability. 

4. Remediation Planning 

We build a prioritized roadmap that accounts for downtime windows, staffing, investment needs, and alignment with ongoing modernization efforts. Every recommendation is practical for a 24/7 industrial environment. 

What We Typically Find and Why It Matters 

Across assessments, common issues include: 

  • Unsupported or unpatched operating systems 
  • Flat networks with limited segmentation 
  • Outdated or incomplete asset inventories 
  • Poorly documented configurations 
  • Lack of formal backup/restore procedures 
  • Shared accounts or unmanaged access 
  • Legacy firmware with known vulnerabilities 

These conditions are typical in long-lived OT systems. A gap assessment simply makes them visible so improvements can be planned objectively and cost-effectively. 

Key Takeaway 

A gap assessment is the foundational step toward building a resilient OT cybersecurity and operational program. It provides clarity, actionable priorities, and a realistic roadmap grounded in your operational reality. 

For OT end users, it delivers what matters most: safer operations, fewer disruptions, and a more reliable control system environment. 

🏆The Champion Advantage

We don't just assess, we also implement remediations. Many firms can identify gaps, Champion closes them. 

Deep OT Expertise 

Our engineers understand legacy and modern control systems across PLC, DCS, SCADA, networking, virtualization, and system architecture. 

From Findings to Implementation 

We don’t stop at recommendations. Our teams execute the remediation work, whether that means: 

  • Segmenting networks 
  • Deploying firewalls or access control improvements 
  • Updating or migrating control systems 
  • Virtualizing servers 
  • Implementing backup/DR solutions 
  • Replacing outdated PLCs or infrastructure 
  • Supporting DCS modernization or on-process migrations 

You get a partner who can take your roadmap from paper to production. 

Proven in Live Industrial Environments 

Our methodology has been refined across various critical infrastructure industries, without jeopardizing operational continuity. 

Integrated Support 

We work closely with operators, engineers, and IT/OT teams to ensure every improvement aligns with real workflows, staffing, and maintenance constraints. 

Your assessment becomes a fully supported execution plan, not homework. 


Ready to learn more? Contact us today to schedule a no-cost consultation.

We empower our clients to build safe, sustainable operations by delivering comprehensive Operational Technology (OT) solutions. From concept to implementation and beyond– we'll be there every step of the way.

How Gap Assessments Support Modernization 

Many organizations begin with a gap assessment before embarking on broader modernization efforts like: 

  • DCS upgrades 
  • Virtualization 
  • On-process migrations 
  • Network redesigns 
  • OT data center development 

By identifying aging assets, unsupported software, and high-risk configurations early, the assessment ensures modernization plans are cleaner, safer, and more cost-effective.

Let's collaborate.

Schedule a no-cost consultation today.



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Sustaining Success: Proactive Maintenance for Long-Term Performance

Industrial Data Centers: Digital Foundation to Drive Innovation
The true value of an Operational Technology (OT) modernization project is realized long after the go-live date. Ongoing maintenance and optimization are essential to sustaining the health, security, and performance of modernized systems. This phase focuses on building a methodology and culture of proactive maintenance, embedding the practices, tools, and mindset needed to protect your investment and sustain long-term operational performance. 

Enabling a Culture of Proactive Maintenance

The Run & Maintain phase marks the shift from maximizing uptime and production. Instead of resolving issues that disrupt production, proactive maintenance anticipates problems before they occur. This approach is enabled by Champion’s 24UP® Solutions, which combine continuous monitoring, analytics, and targeted improvement strategies. 

  • Condition-Based Monitoring: 24UP® implements real-time monitoring of system performance and health. Using data analytics, early signs of degradation are detected, allowing for condition-based maintenance and eliminating costly unplanned downtime. 
  • Reliability-Centered Maintenance (RCM): Maintenance activities are prioritized by asset criticality and failure risk, ensuring resources focus on the systems most vital to safety, production, and compliance. Data from control systems, historians, and sensors supports reliability metrics to guide decisions. 
  • Continuous Improvement: Maintenance doesn’t mean standing still. Through 24UP®, opportunities are continually identified to optimize control strategies, enhance efficiency, and introduce new features that drive added value from your assets. 

Sustaining Security, Compliance & Performance

A modernized system is only as secure and sustainable as its maintenance program. With evolving cyber threats, regulatory requirements, and technology changes, sustaining reliability requires continuous vigilance and structured lifecycle management. 

  • Vulnerability & Patch Management: 24UP®  enables a disciplined process for vulnerability scanning and patch deployment, tailored specifically for OT environments. Systems remain secure and compliant without disrupting critical operations. 
  • Compliance & Configuration Management: Regular audits confirm alignment with ISA/IEC 62443, NIST CSF, and corporate cybersecurity policies. Configuration backups, user-access reviews, and change-control logs ensure the environment remains both secure and supportable. 
  • Lifecycle & Obsolescence Planning: Clear visibility into hardware and software lifecycles allows for proactive planning of upgrades and replacements, reducing exposure to unsupported technologies and avoiding last-minute procurement challenges. 
  • Spare Parts & Asset Health Management: 24UP®  tracks asset condition and spare-inventory status, helping facilities avoid downtime due to unavailability of critical components. 

Integrating People, Process & Technology 

Technology alone doesn’t sustain performance, people do. Champion’s maintenance approach aligns operators, engineers, and maintenance staff around shared visibility and accountability. 

  • Operator Training & Knowledge Retention: Continuous upskilling ensures operators remain confident with modern interfaces and procedures, strengthening both safety and performance. 
  • Collaboration & Knowledge Capture: Maintenance activities and troubleshooting insights are digitally documented, preserving institutional knowledge for future teams. 
  • Integrated Workflows: 24UP® can interface with enterprise asset-management (EAM) systems such as SAP PM or Maximo, ensuring maintenance coordination and visibility across departments. 

The Champion Advantage

A successful modernization doesn’t end at commissioning; it evolves into sustained performance. Champion’s 24UP® Solutions transforms traditional “break-fix” maintenance into a proactive lifecycle-management strategy that drives long-term value. 

By combining real-time visibility, cybersecurity vigilance, and continuous improvement, 24UP® helps organizations: 

  • Extend asset life and reliability 
  • Maintain compliance and security 
  • Optimize performance and efficiency 
  • Empower personnel through shared insight and training 

Modernization is sustained through performance, and Champion can help you achieve your goals, long after the project is complete. 


Ready to learn more? Contact us today to schedule a no-cost consultation.

We empower our clients to build safe, sustainable operations by delivering comprehensive Operational Technology (OT) solutions. From concept to implementation and beyond– we'll be there every step of the way.

Let's collaborate.

Schedule a no-cost consultation today.



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Turning the Plan into Performance: Execution in OT Modernization

Industrial Data Centers: Digital Foundation to Drive Innovation
After the Front-End Loading (FEL) phase, the true test of an OT modernization project lies in execution, where a solid plan meets the realities of a live manufacturing facility. The success of the FEL phase is validated during implementation, as precision, coordination, and alignment with operations ensure continuity and bring the strategy to life. 

Flawless Execution in a Live Facility 

Modernizing an active facility requires more than technical expertise, it demands close collaboration with operations to align priorities, timing, and risk tolerance. Production is top priority, so every step must be executed safely, efficiently, and with full operational visibility. 

Key priorities: 

  • Maintain Safety: Safety remains the highest priority throughout execution. All activities are planned with site safety and operations teams to ensure compliance with facility procedures and regulatory standards. Work is performed under approved permits with proper isolation and lockout/tagout (LOTO) practices to protect personnel, equipment, and process integrity. 
  • Coordinate with Operations to Minimize Downtime: Work in close alignment with operations to plan phased or hot cutovers, conduct pretesting, and schedule activities precisely, reducing unplanned outages while maintaining production continuity. 
  • Ensure Quality: Each step is executed with precision and discipline. Quality assurance spans installation, configuration, and testing, from FAT and SAT to operator validation, to confirm reliability, performance, and long-term maintainability. 

Commissioning & Go-Live

Commissioning marks the most critical stage of modernization. A prioritized, strategy-driven approach to cutover planning ensures each step is deliberate and predictable. 

  • Integrated Testing: Rigorous testing validates system components and interfaces under real operating conditions. Hardware, communication, and control logic are verified through end-to-end simulations, ensuring new and legacy systems function seamlessly before cutover. 
  • Prioritized Cutover Strategy: Transitions are sequenced by process criticality, risk, and readiness. The plan identifies systems suited for routine outages, phased cutovers, or hot-cutover techniques, minimizing disruption and ensuring clear execution 
  • Seamless Transition: Whether phased or full replacement, success depends on synchronized operations and engineering teams. Coordinated handovers and detailed turnover packages ensure each step is controlled, documented, and reversible if needed. 
  • Real-Time Monitoring: During and after go-live, continuous monitoring verifies stability and performance. Diagnostics and alarm tracking enable quick resolution of issues, maintaining uptime and operator confidence. 

The Champion Advantage 

Modernization success is measured by how seamlessly new systems perform in live operations. Champion applies a disciplined execution model built around the following principles: 

  • Operational Alignment: Close collaboration with facility operations ensures every action supports production goals and minimizes disruption. 
  • Phased Cutovers: A structured, stepwise approach enables controlled transitions, maintaining uptime while integrating new systems. 
  • Risk-Based Prioritization: Each activity is sequenced by criticality and process impact, ensuring the safest and most efficient path to completion. 
  • Predictable Outcomes: Proven execution practices and real-time coordination deliver safe, on-schedule, and on-budget results. 

Flawless execution is the bridge between planning and performance, and it’s where Champion’s experience ensures lasting results.


Ready to learn more? Contact us today to schedule a no-cost consultation.

We empower our clients to build safe, sustainable operations by delivering comprehensive Operational Technology (OT) solutions. From concept to implementation and beyond– we'll be there every step of the way.

Let's collaborate.

Schedule a no-cost consultation today.



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October 14, 2025: Windows 10 EOL and the Immediate Imperative for OT Systems

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At a Glance

  • Windows 10 EOL: As of today, the Windows 10 operating system will no longer receive security patches, exposing ICS systems to unmitigated vulnerabilities.
  • DCOM Hardening is Permanent: The security updates released by Microsoft in 2021 to harden DCOM are now permanently enforced (as of March 2023).
  • Result: OT systems running on Windows 10 face a dual risk: an unsupported OS and compatibility issues with critical ICS software (SCADA, historians, engineering workstations) that relies on DCOM communication.

The Background

DCOM is a crucial Windows mechanism that enables applications to communicate across a network. In June 2021, Microsoft released a security update (KB5004442) to address a significant DCOM vulnerability.

While improving security, these updates introduced stricter authentication requirements that are often incompatible with legacy Industrial Control System (ICS) applications. If your SCADA, HMI, or data historians depend on older DCOM-based communication protocols, you are likely already facing, or operating under temporary workarounds for issues like: 

  • Failed application launches or broken inter-device connectivity.
  • Blocked remote access to field devices and data historians.

Since March 14, 2023, the DCOM hardening features have been permanently enabled and can no longer be disabled, even with registry edits. The time for mitigating compatibility issues is long past; the focus must now shift to migration.

The Immediate Risk

With Windows 10 EOL arriving today, October 14, 2025, the situation becomes more urgent. Unsupported systems now present vulnerabilities and operational risks:

Permanent Exposure:

  • Any new vulnerability discovered in Windows 10 from this point forward will remain unpatched, creating a permanent security gap for threat actors to exploit.

Compliance Failure

  • Operating critical ICS systems on an unsupported OS immediately breaches most industry standards and internal risk controls.

Vendor Support Loss

  • Many ICS vendors will reduce or eliminate support for their applications running on an unsupported OS like Windows 10, exposing you to operational instability and increased downtime risk.

the bottom line: Running critical ICS on Windows 10 with hardened DCOM settings introduces a high-severity risk, you are operating with an unsupported foundation and known application incompatibilities.

Your Immediate Action Plan

If any critical OT assets are still running Windows 10, take these steps:

Verify Your Inventory:

  • Locate all remaining Windows 10 devices across your OT/ICS landscape
  • Identify systems impacted by DCOM hardening and assess functional risk

Plan Your Upgrade:

  • Don’t delay, begin or accelerate migration to a supported OS (e.g., Windows 11, Windows Server) that aligns with your ICS vendor’s roadmap
  •  Coordinate migration with application patching to ensure DCOM compatibility

Consult with an Expert

Champion can help you:

  • Perform a targeted system audit to flag high-risk assets
  • Develop and execute your OS migration strategy
  • Address DCOM and application compatibility challenges
  • Strengthen long-term cyber resilience across your upgraded platform

We’re Here to Help 

The Windows 10 EOL deadline is not a recommendation, it is a final cutoff. Whether you are finalizing vendor guidance or urgently preparing for an OS transition, Champion Technology Services is ready to guide your journey. Our experts deliver tailored support for ICS environments, ensuring:

  • Minimal operational disruption
  • Long-term reliability and support
  • Guaranteed cyber resilience on your modernized platform

Ready to learn more? Contact us today to schedule a no-cost consultation.

We empower our clients to build safe, sustainable operations by delivering comprehensive Operational Technology (OT) solutions. From concept to implementation and beyond– we'll be there every step of the way.

Let's collaborate.

Schedule a no-cost consultation today.



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Building a Strong Foundation: Why FEL is a Great First Step in OT Modernization 

Industrial Data Centers: Digital Foundation to Drive Innovation
Operational Technology (OT) modernizations should be viewed as a strategic journey rather than a single event. Achieving success requires establishing the right foundation from the very beginning.
That foundation is Front-End Loading (FEL), the Planning & Budgeting phase where ideas become executable plans. Too often overlooked, this step determines whether a project avoids costly pitfalls or stalls before delivering value. 

What FEL Delivers 

The FEL process defines the scope, objectives, and feasibility of a modernization initiative. The goal is clear: reduce risk, optimize investment, and align all stakeholders. Without it, projects risk scope creep, delays, and outcomes that fail to meet operational needs. 

Step 1: Understanding the Current State 

The process begins with a comprehensive review of the existing OT environment, moving beyond a simple inventory of hardware. 

  • Assess the health of aging systems and unsupported software 
  • Identify network vulnerabilities and security gaps
  • Analyze outdated control strategies
  • Pinpoint inefficiencies that drain time and resources 

This analysis establishes a clear picture of the current state and the challenges that must be addressed.

Step 2: Defining Success & Building the Business Case 

Clear, measurable goals are then established, whether it’s reducing unplanned downtime by 15%, enabling data-driven insights, or meeting new compliance standards.

These objectives form the basis of a business case that connects the project directly to organizational strategy, turning modernization into a value driver rather than a technical exercise. 

Step 3: Technology & Vendor Evaluation

With requirements defined, the next step is to identify the right technologies and vendor solutions. This may include modern DCS platforms, industrial cybersecurity tools, or scalable network architectures. 

A vendor-neutral evaluation ensures that solutions are selected based on alignment with the organization’s unique needs rather than a predetermined set of offerings.

Step 4: Roadmap & Budget Creation 

The FEL process concludes with a detailed roadmap and budget that outlines phases, milestones, and investment requirements. This structured plan provides clarity, transparency, and discipline for the execution stage. 

The Champion Advantage 

Front-End Loading is where project outcomes are made or broken. Our team brings unbiased expertise, proven frameworks, and practical field experience to ensure this stage delivers. By investing upfront in FEL, organizations can avoid costly overruns, minimize downtime, and set the stage for lasting transformation. 

With the right partner, modernization is not just an upgrade, it becomes a strategic path to reliability, resilience, and long-term success. 


Ready to learn more? Contact us today to schedule a no-cost consultation.

We empower our clients to build safe, sustainable operations by delivering comprehensive Operational Technology (OT) solutions. From concept to implementation and beyond– we'll be there every step of the way.

Let's collaborate.

Schedule a no-cost consultation today.



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Modernizing Your OT Systems with a Proven Roadmap

Industrial Data Centers: Digital Foundation to Drive Innovation

In today’s critical infrastructure and OT environments, modernization isn’t optional, it’s essential. Outdated control systems bring risks through unsupported hardware, obsolete networks, and growing cybersecurity threats. But modernization is more than swapping out old equipment. True success requires a structured journey that starts with a clear front-end strategy.

Modernization is an opportunity not only to upgrade, but to transform. That opportunity begins with the Front-End Loading (FEL) process.

Phase 1: Planning & Budgeting (FEL)

The FEL stage sets the foundation for the entire project. This structured, upfront planning process defines scope, feasibility, and success criteria before execution begins.

  • Risk Reduction: Identify potential pitfalls early, from technical gaps to budget constraints.
  • Optimized Investment: Direct capital, time, and staff toward the most impactful outcomes.

Phase 2: Execution & Implementation

With a solid plan, execution transforms strategy into reality. This stage goes beyond hardware and software installation, it’s about precise integration that sustains continuity and maximizes value.

Key priorities include:

  • System Integration: Unify platforms and third-party systems so teams access the right data, at the right time.
  • Security by Design: Embed cybersecurity controls from the start, not as an afterthought.
  • Operational Continuity: Align with plant schedules to reduce downtime and maintain production.

Phase 3: Run & Maintain

Modernization doesn’t stop at commissioning. Sustained performance requires proactive strategies to reduce downtime and extend asset life.

Champion’s 24UP® offering shifts facilities from reactive “break-fix” models to continuous monitoring, helping you:

  • Anticipate and address issues early
  • Protect uptime
  • Maximize ROI

Why Partner with an Independent Expert?

Internal teams know their systems best, but an independent third party brings added perspective and specialization:

  • Objective Analysis: Solutions tailored to your needs, not vendor limitations.
  • Specialized Expertise: Engineers with deep OT and IT/OT integration knowledge.
  • Resource Augmentation: Extra capacity so your staff can focus on daily operations.

The Champion Advantage

With Champion, modernization isn’t a one-time upgrade. It’s a strategic path to reliability, resilience, and long-term success.


Ready to learn more? Contact us today to schedule a no-cost consultation.

We empower our clients to build safe, sustainable operations by delivering comprehensive Operational Technology (OT) solutions. From concept to implementation and beyond– we'll be there every step of the way.

Let's collaborate.

Schedule a no-cost consultation today.



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Project Brief

Control System Modernization

Petrochemicals, Manufacturing // Texas


  • The Challenge

Many industrial facilities are still operating with legacy Honeywell TDC 3000–based control systems that have reached the end of their lifecycle. These environments face growing challenges:

Obsolescence

Aging hardware and unsupported operating systems increase exposure to operational and cybersecurity risks.

Limited Flexibility

Legacy architecture restricts the integration of modern control strategies and advanced visualization.


Scalability Constraints

Outdated network design and controllers limit system growth and adaptability.

Operational Continuity

Any migration must be executed without disrupting ongoing production in high-stakes industrial environments.

  • Our Solution

Champion designed and executed a seamless Honeywell Experion PKS C300 and Triconex SIS modernization strategy, leveraging a phased migration approach:

Controller & I/O Upgrade

Legacy controllers were replaced with Experion C300 hardware, while robust PMIO was retained for cost efficiency and continuity.

Control Logic Migration

Critical CL code was converted into Experion Control and Sequential Control Modules, ensuring operational equivalence and improved maintainability.

Triconex SIS Modernization

Legacy Triconex safety logic was converted to Triconex CX, including migration of hundreds of SIS I/O points, ensuring compliance with modern safety standards and maintaining functional safety integrity.


HMI Modernization

Operator graphics were re-designed to Experion standards, applying Champion’s HMI guidelines for improved usability, alarm visualization, and situational awareness.

Network & Security Enhancements

Fault-Tolerant Ethernet (FTE) and Windows domain migration strengthened reliability and cybersecurity posture.

Comprehensive Testing
Factory and Site Acceptance Testing, along with simulation of both process control and SIS logic, ensured risk-free deployment.
  • Project Timeline

12 Months

  • The Results
Zero Disruption Migration

Operations continued uninterrupted through a carefully planned cutover.

Improved Reliability

Fault-tolerant architecture and modern C300/SIS controllers enhanced system performance and safety.

Enhanced Operator Experience

Standardized, user-friendly graphics improved visibility and reduced operator workload.

Future-Ready Foundation

Scalable Experion PKS and Triconex CX architecture with secure network design created a platform for ongoing digital transformation and cybersecurity posture improvements.

  • The Champion Advantage

Champion brings unmatched expertise in modernizing control and safety systems without operational disruption:

Multi-Platform Expertise

Skilled in both legacy DCS platforms and modern Experion PKS, as well as Triconex SIS modernization.

Risk-Aware Execution

Proven methodology for executing migrations in live operating environments.

Optimized Integration

Ability to retain existing I/O infrastructure while seamlessly introducing modern control and safety strategies.

Client Partnership

Transparent communication, operator training, and collaborative design reviews ensure alignment from concept through commissioning.

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Project Brief

Multi-Site OT Cybersecurity Assessment

Specialty Chemicals, Manufacturing


  • The Challenge

The client sought to gain deeper visibility and control across multiple industrial facilities. While each facility had its own systems and processes in place, there was a clear opportunity to enhance standardization, improve documentation, and align cybersecurity practices across the broader OT environment.

Key focus areas included:

  • Establishing a consistent view of OT assets across all facilities
  • Improving clarity around existing network architectures
  • Identifying opportunities to strengthen and unify cybersecurity policies and controls

With this assessment, the client aimed to lay a stronger foundation for long-term resilience and scalable security management.

  • Our Solution
Asset Inventory and Lifecycle Analysis

Champion conducted a thorough inventory of OT assets across all sites, capturing:

  • Detailed information such as make, model, and operational condition
  • Lifecycle stage and support status
  • Physical location and criticality
Network Topology Mapping

We mapped each site’s Process Control Network (PCN), delivering:

  • Accurate, facility-specific network diagrams
  • Visibility into asset interconnectivity and data flow
  • Identification of segmentation gaps and vulnerability points
OT Cybersecurity Gap Assessment and Remediation Planning

Our team performed an in-depth gap analysis and developed a tailored remediation strategy. Key deliverables included:

  • A prioritized list of findings ranked by criticality and operational risk
  • High-level cost estimates for remediation at each facility
  • A strategic roadmap aligned with NIST CSF and industry best practices
  • Project Timeline

4 Months

  • The Results

Champion provided a comprehensive view of the client’s multi-site OT environment, highlighting both areas of strength and opportunities for improvement. Results included:

  • Detailed documentation of assets and network architecture
  • Clear recommendations to formalize cybersecurity policies and procedures
  • Actionable improvements to strengthen monitoring, analytics, and system defenses

We also mapped the client’s position within the NIST Cybersecurity Framework maturity model and delivered prioritized, cost-estimated recommendations. This enabled the client to confidently invest in the most impactful improvements and advance their OT cybersecurity program with clarity and direction.

  • The Champion Advantage
OT Application Expertise

Champion brings deep expertise of both operational technology (OT) environments and enterprise-level network architectures. Our team bridges the IT/OT knowledge gap by:

  • Applying strategies that align with enterprise-wide policies while addressing the unique challenges of OT environments
  • Combining technical depth with hands-on operational experience to reduce risk and improve system resilience
Optimized Integration

Whether upgrading legacy platforms or implementing new technologies, Champion delivers seamless, cost-effective integration. Our proven approach ensures:

  • Interoperability across modern and legacy systems with support for multi-vendor environments

  • Minimal operational disruption through careful planning and phased execution

  • Sustainable, scalable solutions that deliver long-term value and adaptability

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A Guide to Cybersecurity Assessments

Industrial Data Centers: Digital Foundation to Drive Innovation

The Imperative of Proactive Assessments

As industrial environments evolve and IT-OT convergence accelerates, the need for robust cybersecurity grows more urgent. For organizations managing ICS, SCADA, PLCs, and other operational technologies, a compromised system can halt production, endanger safety, and result in regulatory penalties.

Think of cybersecurity assessments as proactive health checks for your control systems. No single test can capture the full picture, each assessment reveals a unique dimension of your cyber risk. When integrated, these assessments form a layered approach that strengthens resilience and guides continuous improvement.

Let’s explore the key assessment types, beginning with the most foundational: the Gap Assessment.

1. Gap Assessment

Gap assessments compare your current cybersecurity state to a defined target, such as regulatory frameworks, industry standards, or internal security policies, to identify specific areas of improvement.

📋Key Components

  • Baseline Evaluation – Establishes the current technical and procedural posture.
  • Target Definition – Defines the expected or required state (e.g., NIST CSF, IEC 62443).
  • Gap Identification – Pinpoints missing controls, insufficient practices, or misaligned documentation.
  • Remediation Planning – Outlines concrete steps to close the gaps.

💡Key Takeaway

Gap assessments are the starting point for any effective cybersecurity improvement plan, revealing exactly what needs to change and helping prioritize remediation.

2. ICS Risk Assessment

This foundational assessment identifies and evaluates risks across your OT environment. It focuses on potential threats, existing vulnerabilities, and the business impact of a successful cyberattack.

📋Key Components

  • Asset Identification – Cataloging ICS components (PLCs, RTUs, HMI, SCADA).
  • Threat Identification – Profiling external and internal threat actors.
  • Vulnerability Discovery – Spotting gaps in systems, processes, and configurations.
  • Impact Analysis – Estimating operational, safety, and financial consequences.
  • Risk Prioritization – Ranking risks to guide mitigation efforts effectively.

💡Key Takeaway

Provides a strategic roadmap to prioritize cybersecurity investments and close high-impact gaps.

3. Vulnerability Assessment

A vulnerability assessment systematically identifies weaknesses, both technical and physical, across your OT environment. It focuses on discovering flaws that could be exploited by threat actors, whether through software vulnerabilities or on-site security gaps.

🔧Key Components

  • Automated Scanning – Identifies known technical vulnerabilities in software, firmware, and network configurations (e.g., unpatched systems, default credentials).
  • Manual Review – Expert analysis of configurations, network architecture, and system documentation to uncover issues not flagged by automated tools.
  • Physical Security Inspection – Assesses physical vulnerabilities such as:
    • Unsecured or poorly located control panels and field devices
    • Inadequate facility access controls (e.g., badge systems, door locks)
    • Lack of surveillance or intrusion detection in critical zones
    • Exposure to environmental hazards (e.g., dust, moisture, vibration)
  • Reporting – Comprehensive documentation of all identified vulnerabilities, including severity ratings and prioritized remediation steps.

💡Key Takeaway

By identifying both cyber and physical weaknesses, this assessment enables a holistic approach to reducing the attack surface and improving overall OT system integrity.

4. Penetration Testing (Pen Testing)

Simulates real-world attacks to uncover exploitable weaknesses and test the efficacy of defenses.

⚠️Note: OT pen testing must be carefully scoped and is often conducted in lab environments or during maintenance windows to avoid disruption.

Pen Test Types

  • Black Box – Simulates an external attacker with no prior access.
  • White Box – Emulates an insider with full system knowledge.
  • Grey Box – Mimics a partially informed attacker.

🔧Key Components

  • Controlled Exploitation – Validates vulnerabilities without disrupting operations.
  • Lateral Movement Analysis – Identifies possible attack paths within your network.
  • Comprehensive Reporting – Details exploitation paths and remediation priorities.

💡Key Takeaway

Pen tests validate real-world defenses and identify weaknesses that could lead to operational compromise.

5. Compliance Assessment

Evaluates your adherence to industry standards and regulations such as ISA/IEC 62443, NIST CSF, or NERC CIP.

📋Key Components

  • Policy & Documentation Review – Assesses alignment with standards.
  • Technical Control Evaluation – Verifies implementation of security measures.
  • Regulatory Gap Identification – Detects compliance shortfalls.

💡Key Takeaway

Supports regulatory alignment, audit readiness, and stakeholder confidence.

6. Cybersecurity Maturity Assessment

Benchmarks your cybersecurity program against recognized maturity models and identifies paths for structured development.

📋Key Components

  • Process & Capability Evaluation – Across risk management, incident response, access control, etc.
  • Benchmarking – Against industry best practices or target maturity levels.
  • Improvement Roadmap – Tailored actions to elevate cybersecurity posture over time.

💡Key Takeaway

Enables strategic program growth by identifying long-term opportunities for maturing security practices.

🧭Choosing the Right Assessment(s)

There’s no one-size-fits-all approach. The right mix of assessments depends on your industry, operational risks, regulatory exposure, and current maturity level. The most effective organizations adopt a cyclical approach, assess, remediate, improve, and reassess.

🛡️The Champion Advantage

Champion combines deep OT expertise with proven cybersecurity practices. We tailor each assessment to your operational reality, ensuring recommendations are actionable, scalable, and aligned with your long-term goals. Our comprehensive approach uncovers risks that others miss and delivers practical solutions that enhance operational resilience.

👉Get Started

Ready to evaluate your OT cybersecurity posture? Understanding the types of assessments is the first step. Let Champion guide you from insight to action, ensuring your systems remain secure, compliant, and future-ready.


Ready to learn more? Contact us today to schedule a no-cost consultation.

We empower our clients to build safe, sustainable operations by delivering comprehensive Operational Technology (OT) solutions. From concept to implementation and beyond– we'll be there every step of the way.

Let's collaborate.

Schedule a no-cost consultation today.



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From Insight to Action: Unified OT Cybersecurity

Industrial Data Centers: Digital Foundation to Drive Innovation

The OT Cybersecurity Gap: Assessors vs. Remediators

In industrial operational technology (OT), cybersecurity is not a one-time checklist, it’s a continuous necessity. For organizations in critical infrastructure, the journey usually begins with a cybersecurity assessment to identify vulnerabilities and risks.

But here’s the challenge: remediation is often handed off to a different vendor. This separation can slow response times, create confusion, and leave your OT environment exposed.

Why should one partner do both?

Because the most effective cybersecurity isn’t siloed, it’s integrated. Aligning assessment and remediation under one expert team reduces friction and delivers faster, smarter protection.

Bridging the Assessment–Remediation Divide

Engaging separate entities creates unnecessary risk and inefficiency:

  • Interpretation Gaps: What one team flags, another may downplay or miss entirely, especially in OT-specific systems.
  • Delays & Handoffs: Repeatedly explaining your network wastes precious time.
  • Accountability Issues: When fixes fail, finger-pointing often replaces ownership.
  • Context Loss: Remediators who weren’t part of the assessment lack critical insights about your systems and operations.

The Value of a Unified OT Cyber Partner

1. One Team, One Strategy

With one team guiding the process from discovery to fix, you gain:

  • Clear Alignment: Solutions designed by the same people who will implement them.
  • Reduced Miscommunication: No reinterpreting risk reports.
  • End-to-End Accountability: One partner owns the outcome.

2. Faster Time to Protection

Speed matters. With a unified team:

  • No Learning Curve: Immediate action based on firsthand knowledge.
  • Direct Communication: Faster decisions, fewer delays.
  • Less Downtime: Solutions executed with full awareness of operational constraints.

3. Cost-Efficient, Targeted Remediation

Better context equals smarter fixes:

  • Precision: Fixes are relevant and necessary, no wasted effort.
  • Fewer Errors: Eliminates rework from misaligned expectations.
  • Stronger ROI: Rapid risk reduction lowers potential incident costs.

4. A Long-Term Cybersecurity Ally

Beyond just projects, a combined approach builds a partnership:

  • Ongoing Insight: A team that’s been there before can proactively support future improvements.
  • Trusted Guidance: Consistent support from experts familiar with your people, systems, and risk profile.

The Champion Advantage

Champion Technology isn’t just an OT cybersecurity assessor; we’re your remediation partner too. From risk identification to hands-on resolution, we bring a deep understanding of industrial systems, network security, and operational constraints.
Our approach prioritizes continuity, communication, and cybersecurity without compromise, because in the world of OT, downtime isn’t an option.


Ready to learn more? Contact us today to schedule a no-cost consultation.

We empower our clients to build safe, sustainable operations by delivering comprehensive Operational Technology (OT) solutions. From concept to implementation and beyond– we'll be there every step of the way.

Let's collaborate.

Schedule a no-cost consultation today.



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